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Usually, a spice factory will grind a lot of different spices.
For example: cinnamon,chilli,ginger,turmeric,black pepper,cumin,coriander seeds....etc
Some spice is big, some spice is small. How to grind so many different spices into powder by just one spice powder line?
Recently we have a client from Palestine,they have a big spice factory which has a long history, they need to expand their factory and ask us to provide a complete spice powder production line for them.
At first, they told us their requirements.
1) Capacity shall be 300~600 kg/hr
2) One spice grinding machines can process all of their spices (they need to grind a lot of spices)
3) They hope the spice powder grinding machines are automatically and sanitary
4) They hope the spice powder is even, powder size around 30 mesh, or around 60 mesh
5) They hope the machines for grinding spices can also make flakes,like chilli flakes,black pepper flakes,not only powder
6) They request a metal detector is designed in the spice grind machine,too
7) They hope there is not much heat produced in the grinding process because heat will affect the spice powder’s quality.
What below is what we designed and provide to them.
This spice grinding line includes 8 machines, they are
1) Belt conveyor
2) BSC coarse crusher
3)BS screw feeder
4)Metal Detector machine
5) BS spice hammer mill
6) Air cooler Machine
7) Spice sifting machine
8) Vacuum feeder
Let’s me explain more about this grinding machines for spices
1) About feeding the raw spices, there are types Popular spice conveyor machines, one is screw feeder, one is belt conveyor.
Belt conveyor is good for sending big raw materials and flakes;
Screw feeder is better for sending small granules or powder like cumin, seeds,grains.
Considering the budget, not many clients can afford two conveyors for only one crusher,and we recommend belt conveyor finally.
2) About BSC coarse crusher,It can break big raw materials into granules or flakes.
For example,we cannot feed cinnamon into the spice powder grinding machine directly.
For material like ginger and turmeric,it is not very big,but if feed the big ginger directly into the spice milling machine, the screen inside the mill will break easily.
Besides, BSC coarse crusher can also crush chilli into chilli flakes and black pepper into small granules rather than spice powder.
3) About spice metal detector machine,there are also two types: belt type and drop type.
Considering the client will process many different spices, we still recommend belt type.
(drop type is chosen for working on powder or very small granules)
Why we add a belt conveyor in this part,not all spices needs to be crushed firstly.
For example, if you need to grind cumin, you just need to feed the cumin in screw feeder which is under the crusher, then the cumin will pass the metal detector and be sent into the spice grinder machine.
Besides,metal is forbidden to be fed into our spice milling machine, metal will harm or ruin the hammers and sieves inside the spice powder mill.
To remove the metal from spices will be very necessary.
4) Spice hammer mill is included by 4 parts: mill part, cyclone,filter box and blower.
There is mesh screen in mill chamber, and it can adjust the powder size by changing different screens. For example, if you need spice powder, you can put 1.5mm screen or 1 mm screens in mill; if you don’t need very fine powder, you can try to change 2mm, 3 mm screens.
The powder will discharged from the cyclone automatically.
And there is no fly dust during production.
5) Air cooler machine sends cold air into the mill chamber of our BS spice powder grinding machine,it will cool the mill chamber. Otherwise,the spice powder discharged from the cyclone is a little hot. The cold air Temperature is around 5 ℃.
6) Spice sifting machine is put under the cyclone of the spice grinder machine.
The lowest output is for fine spice powder, a barrel can be put under it.
The highest output is for coarse spice powder,it is connected with a small stainless steel barrel and at the bottom of it, a vacuum feeder is connected with it.
Spice sifting machine is very popular in spice plants, it can make sure that the spice powder’s size is even
7) Vacuum feeder in this line is used for connect sifting machine and feeder hopper of our grinding machine for spices. (the vacuum hopper is set above the spice mill’s feed part)
For example, we put a 30 mesh sieve in the sifter machine, powder pass the 30 mesh sieve will be discharged from the bottom output of the sifter, and powder cannot pass the 30 mesh will be sent back to the spice milling machine again by the vacuum feeder automatically. (only a few powder cannot pass 30 mesh)
With this siting system,all spice powder we get are fine and even.
Here are some picture of our machine for grinding spices
This is video of our spice powder production line, in this video,we are grinding cinnamon into cinnamon powder.
This is another video of our spice grinding machine, in the video, we are grinding ginger.
Our BSCZ roasting machine is used to roast all kinds of dry grains, nuts, spices, herbs and other materials automatically. It adopts the phenomenon of electromagnetic induction to make the inner pot body heat directly to achieve the purpose of roasting the materials.
The electromagnetic roaster machine is safe and reliable, has no pollution to the environment, has strong controllability and high thermal efficiency.
The details of our food roaster machine:
The left one in the picture above is hopper for feeding materials into the roaster machine, it can be removed when roasting. And the right one is the cover of machine to keep the temperature inside, there is also one sight window on the cover, so you could see the condition of roasting materials clearly.
It is the control panel in the photo which can control the spice roasting machine automatically, like adjusting the roasting temperature and time.
The advantages of our food roasting machine:
*Protect environment: Transform electromagnetism into heat energy to roast the materials, which is more environment-friendly.
*Save energy & low power consumption: It produces the roller with the composite materials to decrease the energy lost. Heat efficiency is 95%, which can save 45% electricity.
*Save electricity and time: The electromagnetism heating system make the roller heat by itself, instead of heating medium. Just work for 30 seconds, the temperature can achieve 100 degree centigrade.
*High temperature: Max 400 degree centigrade.
*Human interface: Humanization design, intelligent control. Easy to set up the parameter.
Finally, this is the video of our nut roaster machine.
The parts of grinding machine are ready,will be shipped to Israel.
our BSP air classifier mill is good at grinding ginger,turmeric,cinnamon,rice,corn protein,konjak,licorice,teff,seaweed...This machine is good at making superfine powder,its final product can reach 60~2500mesh,final powder can be even without any screen or sieve in grinding chamber.
Welcome to contact us if you have any interests in our products!
Today we want to share one of the good comments from our customer in Portugal, who purchased our BSP-500 ultra-fine pulverizer set(it also called as air classifier mill) before.
They have used this machine for making fine icing sugar powder(powdered sugar) more than 3 years, it still works perfectly.
Here is the video taken from our client’s factory for your reference:
(they also bought two screw feeders from us, the big screw feeder is for feed raw crystal sugar, the small screw feeder is for feeding corn starch into the powder, corn starch is a good anti-caking agent in food.)
BSP powdered sugar making machine can make white crystal sugar into 100-500 mesh fine powder directly, and the capacity of it is about 700-900 kg/h.
It consists of five parts: crusher part, cyclone, dust collector,blower, and electrical control box. Followed is the picture of the crusher part which is specially for making fine powered sugar for you to refer.
Working Method of the mill part of our ACM mill(icing sugar mill machine):
Raw material was fed into the mill through a small screw under the feed hopper.
Then, the hammers will cut and mill the raw material into fine powder.
There is an air classifier in mill chamber, powder fine enough will be sent to cyclone and be discharged.
Powder not fine enough will be milled again in mill chamber.
A little superfine powder like dust will be kept in the filter box.
Our BSP icing sugar making machine is also suitable for other dry materials,such as spices, grains, herbs,salt, chemical and pharmaceutical products.
Want to get more details about our icing sugar machine? Just feel free to contact us!
Tel: +8615961653782
Fax:+86-510-86389258
Phone: +8615961653782
E-mail: info@brightsail-asia.com
Skype: jewel.qian
Whatsapp:+8615961653782