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Its mill part includes 3 groups of knives, they are
1) coarse crush knife group,
2) middle fine crush knife group,
3) fine milling knife group. Each group has one unit of knives and one liner.
Crusher part of our BSDF spice grinding machine:
Work principle of BSDF spices grinder machine:
BSDF advanced hammer mill unit includes
1) mill part;
2) cyclone (discharge system);
3) dust collecting system;
4) blower;
5) electrical control box.
Material is fed into the mill chamber, pass through the high speed rotation caused by the three groups of knives one by one.
Material is crushed three times in one mill chamber, then become fine powder.
Between middle fine crush knife group and fine mill knife group, there is a device designed for preventing coarse granule going to fine milling area, so powder fineness is assured.
The rotor speed is controlled by inverter, different particle size is achieved by adjusting rotation speed.
Advantages of BSDF herb grinding machine:
1) No need screen or sieve in mill chamber, change powder particle size by changing speed through inverter;
2) Because it has no screen in mill chamber, it can make finer powder than common hammer grinder machines.
3) The mill part combines coarse crusher, middle fine mill and fine mill together, which means it can makes fine powder directly from big raw material, very effective. Then, no need to crush big material firstly.
4) It can save more power, its capacity is much bigger than other traditional hammer mills.
Its capacity is from 100-2000 kg/h, below are technical datas of BSDF spice powder grinding machine.
Model | BSDF-350 | BSDF-450 | BSDF-550 | BSDF-750 |
Grind motor (kw) | 22 | 37 | 45 | 75 |
Discharge motor (kw) | 0.75 | 0.75 | 1.1 | 1.5 |
Blower (kw) | 7.5 | 11 | 15 | 18.5 |
Grind fineness (mesh) | 12~150 | 12~150 | 12~150 | 12~150 |
Capacity (kg/hr) | 100~300 | 200~600 | 300~1000 | 700~1800 |
This is the test video of BSDF advanced hammer mill for grinding dry chili.
This is the test video of BSDF hammer mill unit for grinding dry chickpea.
Recently we have got the feedback from our client in Qatar who purchased the BS-400 spice grinder machine from us.
They use the BS-400 hammer grinder machine for grinding different kinds of spices, like coriander, chili, cumin, pepper and so on.
Now they have used our machine for over 3 years, below is the comments of our BS-400 spice hammer mill.
It shows that they are very satisfied with our spice grinding machine, and the capacity is very big.
(It is what we talked on Whatsapp.)
And this is the buyer show video from our customer in Qatar.
The BS series spice powder grinder machine is made up of: crusher part, cyclone, pulse dust collecting box, blower and electrical control box.
The spice grinding is continuous and automatic.
It uses the relative motion between the active hammer and fixed plate to get materials shredded under effect of centrifugal force.
If the particle is smaller than the hole size of sieve, it will pass the sieve and get out of the crushing cavity.
If not, the particle will continue to be crushed in the mill cavity.
There are 6 models of BS hammer grinding machine, its capacity range is from 50-1000 kg/h.
It is suitable for crushing both high or low oil content spices, can make 10-40 mesh spice powder.
Model | BS-200 | BS-320 | BS-400 | BS-630 | BS-880 | BS-1000 |
Capacity (kg/hr) | 50~300 | 70~500 | 80~1200 | 400~1800 | 800~2500 | 1000~3000 |
Grind size(mesh) | 12-120 | 12-120 | 12-120 | 12-120 | 12-120 | 12-120 |
Main crush motor (KW) | 7.5 | 11 | 22 | 37 | 45 | 55 |
Remark: | 1) BS-200 and BS-320 is joint type, and blower is set above the filter box. | |||||
2) Capacity is affected by the raw material and target powder size a lot. | ||||||
3) About overall size and drawing, please contact our sales to get it. |
This is the other test video of BS spice crushing machine.
In this picture,is our completed BSG-400 model grinder machine,it is customized according to our customer's requirements,and it will be used to make spice powder in customer's factory.
This type of grinder mill can be widely used in fields of foodstuff industry,chemical industry and medical industry...etc.
It is good for grinding spices such as chili,giinger,turmeric...Of course,it also has a good effect on crystal materials like sugar and salt.
Video link:
https://www.youtube.com/watch?v=k43HheGqCuU
https://www.youtube.com/watch?v=imGdWf-ufDU
To plan a spice powder production line,we need to consider about the spices which need to be milled, and then we need to consider about the machines we will need.
Usually, a spice factory will grind a lot of different spices.
For example: cinnamon,chilli,ginger,turmeric,black pepper,cumin,coriander seeds....etc
Some spice is big, some spice is small. How to grind so many different spices into powder by just one spice powder line?
Recently we have a client from Palestine,they have a big spice factory which has a long history, they need to expand their factory and ask us to provide a complete spice powder production line for them.
At first, they told us their requirements.
1) Capacity shall be 300~600 kg/hr
2) One spice grinding machines can process all of their spices (they need to grind a lot of spices)
3) They hope the spice powder grinding machines are automatically and sanitary
4) They hope the spice powder is even, powder size around 30 mesh, or around 60 mesh
5) They hope the machines for grinding spices can also make flakes,like chilli flakes,black pepper flakes,not only powder
6) They request a metal detector is designed in the spice grind machine,too
7) They hope there is not much heat produced in the grinding process because heat will affect the spice powder’s quality.
What below is what we designed and provide to them.
This spice grinding line includes 8 machines, they are
1) Belt conveyor
2) BSC coarse crusher
3)BS screw feeder
4)Metal Detector machine
5) BS spice hammer mill
6) Air cooler Machine
7) Spice sifting machine
8) Vacuum feeder
Let’s me explain more about this grinding machines for spices
1) About feeding the raw spices, there are types Popular spice conveyor machines, one is screw feeder, one is belt conveyor.
Belt conveyor is good for sending big raw materials and flakes;
Screw feeder is better for sending small granules or powder like cumin, seeds,grains.
Considering the budget, not many clients can afford two conveyors for only one crusher,and we recommend belt conveyor finally.
2) About BSC coarse crusher,It can break big raw materials into granules or flakes.
For example,we cannot feed cinnamon into the spice powder grinding machine directly.
For material like ginger and turmeric,it is not very big,but if feed the big ginger directly into the spice milling machine, the screen inside the mill will break easily.
Besides, BSC coarse crusher can also crush chilli into chilli flakes and black pepper into small granules rather than spice powder.
3) About spice metal detector machine,there are also two types: belt type and drop type.
Considering the client will process many different spices, we still recommend belt type.
(drop type is chosen for working on powder or very small granules)
Why we add a belt conveyor in this part,not all spices needs to be crushed firstly.
For example, if you need to grind cumin, you just need to feed the cumin in screw feeder which is under the crusher, then the cumin will pass the metal detector and be sent into the spice grinder machine.
Besides,metal is forbidden to be fed into our spice milling machine, metal will harm or ruin the hammers and sieves inside the spice powder mill.
To remove the metal from spices will be very necessary.
4) Spice hammer mill is included by 4 parts: mill part, cyclone,filter box and blower.
There is mesh screen in mill chamber, and it can adjust the powder size by changing different screens. For example, if you need spice powder, you can put 1.5mm screen or 1 mm screens in mill; if you don’t need very fine powder, you can try to change 2mm, 3 mm screens.
The powder will discharged from the cyclone automatically.
And there is no fly dust during production.
5) Air cooler machine sends cold air into the mill chamber of our BS spice powder grinding machine,it will cool the mill chamber. Otherwise,the spice powder discharged from the cyclone is a little hot. The cold air Temperature is around 5 ℃.
6) Spice sifting machine is put under the cyclone of the spice grinder machine.
The lowest output is for fine spice powder, a barrel can be put under it.
The highest output is for coarse spice powder,it is connected with a small stainless steel barrel and at the bottom of it, a vacuum feeder is connected with it.
Spice sifting machine is very popular in spice plants, it can make sure that the spice powder’s size is even
7) Vacuum feeder in this line is used for connect sifting machine and feeder hopper of our grinding machine for spices. (the vacuum hopper is set above the spice mill’s feed part)
For example, we put a 30 mesh sieve in the sifter machine, powder pass the 30 mesh sieve will be discharged from the bottom output of the sifter, and powder cannot pass the 30 mesh will be sent back to the spice milling machine again by the vacuum feeder automatically. (only a few powder cannot pass 30 mesh)
With this siting system,all spice powder we get are fine and even.
Here are some picture of our machine for grinding spices
This is video of our spice powder production line, in this video,we are grinding cinnamon into cinnamon powder.
This is another video of our spice grinding machine, in the video, we are grinding ginger.
To plan a spice powder production line,we need to consider about the spices which need to be milled, and then we need to consider about the machines we will need.
Usually, a spice factory will grind a lot of different spices.
For example: cinnamon,chilli,ginger,turmeric,black pepper,cumin,coriander seeds....etc
Some spice is big, some spice is small. How to grind so many different spices into powder by just one spice powder line?
Recently we have a client from Palestine,they have a big spice factory which has a long history, they need to expand their factory and ask us to provide a complete spice powder production line for them.
At first, they told us their requirements.
1) Capacity shall be 300~600 kg/hr
2) One spice grinding machines can process all of their spices (they need to grind a lot of spices)
3) They hope the spice powder grinding machines are automatically and sanitary
4) They hope the spice powder is even, powder size around 30 mesh, or around 60 mesh
5) They hope the machines for grinding spices can also make flakes,like chilli flakes,black pepper flakes,not only powder
6) They request a metal detector is designed in the spice grind machine,too
7) They hope there is not much heat produced in the grinding process because heat will affect the spice powder’s quality.
What below is what we designed and provide to them.
This spice grinding line includes 8 machines, they are
1) Belt conveyor
2) BSC coarse crusher
3)BS screw feeder
4)Metal Detector machine
5) BS spice hammer mill
6) Air cooler Machine
7) Spice sifting machine
8) Vacuum feeder
Let’s me explain more about this grinding machines for spices
1) About feeding the raw spices, there are types Popular spice conveyor machines, one is screw feeder, one is belt conveyor.
Belt conveyor is good for sending big raw materials and flakes;
Screw feeder is better for sending small granules or powder like cumin, seeds,grains.
Considering the budget, not many clients can afford two conveyors for only one crusher,and we recommend belt conveyor finally.
2) About BSC coarse crusher,It can break big raw materials into granules or flakes.
For example,we cannot feed cinnamon into the spice powder grinding machine directly.
For material like ginger and turmeric,it is not very big,but if feed the big ginger directly into the spice milling machine, the screen inside the mill will break easily.
Besides, BSC coarse crusher can also crush chilli into chilli flakes and black pepper into small granules rather than spice powder.
3) About spice metal detector machine,there are also two types: belt type and drop type.
Considering the client will process many different spices, we still recommend belt type.
(drop type is chosen for working on powder or very small granules)
Why we add a belt conveyor in this part,not all spices needs to be crushed firstly.
For example, if you need to grind cumin, you just need to feed the cumin in screw feeder which is under the crusher, then the cumin will pass the metal detector and be sent into the spice grinder machine.
Besides,metal is forbidden to be fed into our spice milling machine, metal will harm or ruin the hammers and sieves inside the spice powder mill.
To remove the metal from spices will be very necessary.
4) Spice hammer mill is included by 4 parts: mill part, cyclone,filter box and blower.
There is mesh screen in mill chamber, and it can adjust the powder size by changing different screens. For example, if you need spice powder, you can put 1.5mm screen or 1 mm screens in mill; if you don’t need very fine powder, you can try to change 2mm, 3 mm screens.
The powder will discharged from the cyclone automatically.
And there is no fly dust during production.
5) Air cooler machine sends cold air into the mill chamber of our BS spice powder grinding machine,it will cool the mill chamber. Otherwise,the spice powder discharged from the cyclone is a little hot. The cold air Temperature is around 5 ℃.
6) Spice sifting machine is put under the cyclone of the spice grinder machine.
The lowest output is for fine spice powder, a barrel can be put under it.
The highest output is for coarse spice powder,it is connected with a small stainless steel barrel and at the bottom of it, a vacuum feeder is connected with it.
Spice sifting machine is very popular in spice plants, it can make sure that the spice powder’s size is even
7) Vacuum feeder in this line is used for connect sifting machine and feeder hopper of our grinding machine for spices. (the vacuum hopper is set above the spice mill’s feed part)
For example, we put a 30 mesh sieve in the sifter machine, powder pass the 30 mesh sieve will be discharged from the bottom output of the sifter, and powder cannot pass the 30 mesh will be sent back to the spice milling machine again by the vacuum feeder automatically. (only a few powder cannot pass 30 mesh)
With this siting system,all spice powder we get are fine and even.
Here are some picture of our machine for grinding spices
This is video of our spice powder production line, in this video,we are grinding cinnamon into cinnamon powder.
This is another video of our spice grinding machine, in the video, we are grinding ginger.
how to make Carob Powder - Carob Processing Machine
Carob powder is a common ingredient in desserts and baked goods and can act as a substitute for cocoa powder.
High in fiber and low in fat, carob powder contains calcium and antioxidants.
People use the pulp/pod to make carob powder, which has an earthy taste similar to chocolate.
Carob powder comes from the sweet, ripe pulp of carob pods.
People dry, roast, and grind the carob pulp to produce a fine powder or flour.
How to make carob powder from dried carob?
Firstly, use Carob Seeds Remover/(Carob Seeds Cleaning Machine) to remove the seeds,
and it can break the carob pulp/pod at the same time.
Carob powder can be either raw or roasted.
Lightly roasted is sweeter than dark-roasted powder, which has a more bitter, intense taste.
It depends on customers' requirements.
If need roasted carob powder, please put carob pulp/pod into our BSCZ Carob Roasting Machine to roast it.
If need raw powder, then no need the roasting machine, please move the the last step.
This is video of our Carob Seeds Cleaning Machine
At last, you can use our carob powder grinder machine to grind the carob pulp/pod into fine powder.
Usually customer need like 200 mesh carob powder.
It is a good replacement for hot caffeinated beverages, such as hot cocoa or coffee.
Carob powder is ideal for people who want to avoid the stimulating effects of cocoa or reduce the amount of sugar in certain recipes.
People who are sensitive to gluten can use carob powder in place of rye, wheat, or barley flour for bread and baked goods.
If you have any interest about the carob powder processing machines,
please don't hesitate to contact us.
Brightsail-focus on powder process solutions!
Our Newly cpmpleted BSP-450 air classifier mill for making fine ginger powder and turmeric powder is ready to be sent out.
This ultrafine pulverizer is good at grinding rice,salt,sugar,ginger,turmeric,dry leaf,tea leaf...its finished powder is even and superfine,can reach abouy 60-2500mesh.
If you are planning to start the business of herb powder, or you are interested in how to make fine herb powder, this article will be useful for you. I will introduce 3 herb grinding machines from small to big models, which can meet different requirements.
Type 1: BS high speed small hammer mill (small herb grinder machine)
This type herb powder grinder machine is suitable for small production, or small space, especially as a new start business, capacity from 10-300 kg/h. It can grind dry herbs into 10-80 mesh, just replace the different screen mesh to change output herb powder fineness. The most important is that its operation and maintenance are both easy.
This is the video of BS-180 for grinding dry herb into fine powder.
Type 2: BSG cyclone dust collecting grinding set (big herb powder grinding machine)
If you wanna bigger capacity of herb powder production, like 50-1000 kg/h, our BSG herb powder making machine is a good choice. It can make 10-100 mesh herb powder, also need to change sieve size to change output product size.
This type grinder machine can produce fine herb powder continuously, and no powder dust when grinding.
This is the video of BSG-400 for crushing licorice roots.
Type 3: BSP ultra-fine pulverizer set (superfine herb powder pulverizer)
The final type grinding machine can grind dried herbs into 60-500 mesh ultra fine powder, capacity from 50-2000 kg/h. It is special in no sieve inside the mill chamber, changing grading speed to make different powder fineness, which can make finer powder than BS and BSG herb pulverizer machines.
This is the video of BSP-350 for making very fine licorice root powder.
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